• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    System and method for the elaboration of lactic curds and their uses. Comprising a series of machines and devices to carry out the method for the preparation of the lactic curd and the lactic curl, such as a press, a mixer-homogenizer and a compactor, accompanied by devices for the facilitation of the task to be performed , which are: cloth separation combs, cloth filling pipes, transport trolleys, cooling trolleys, draining table and drawers. Being able with the method to obtain a use of the lactic curd like curl and a second use like sack of lactic curd. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2676669A1
    申请号:ES201700051
    申请日:2017-01-23
    公开日:2018-07-23
    发明作者:Mariano BECERRO CASERO
    申请人:Mariano BECERRO CASERO；
    IPC主号:
    专利说明:

    OBJECT The present invention relates to an automation system for
    processes for the preparation of lactic curd and its derivatives that begins with the pressing process and continues through other processes such as mixing-homogenizing, compacting and heat-sealing among others until its final process, obtaining a final product such as the curl or sacks for its subsequent storage.
    The advantages of this invention compared to what has been known until now are the following:
    Automatic control of dry extract.
    Obtaining a homogeneous product in any of its
    variants.
    15 Maximum product control at any stage of the process.
    - By subjecting the processing of curds to an industrial process, the procedure is quickly obtained due to its automation.
    - Labor savings.
    20 Cleaning and hygiene.
    - Economic savings.
    The sector of the technique in which the present invention is framed is that of manufacturing machinery for the food industry, specifically for the dairy industry.
    ~ 5


    BACKGROUND OF THE INVENTION
    Inventions referring to automated processes for cheese making are known, such as document ES1059776U which describes a silo-press of micro perforated molds for cheese making, consisting of a frame that supports a column framework formed by vertical and horizontal rods. , which we call Cestón where the molds of the cheeses for pressing or storing will be placed. It has a mold inlet conveyor belt and a pusher cylinder whose function is to push the molds to a mold conveyor responsible for filling and emptying the molds of the basket without pressing, pressing and emptying the molds. It has a conveyor belt evacuation of molds that have been removed from the columns of the basket. Although there is some similarity, the silo press for cheese making differs greatly from the curd extraction system that is the subject of this patent.
    ES1057856U proposes a vertical estrainer, compactor and curd-forming conformer for the filling of cheese molds, which is differentiated into three parts: Vertical estrainer, compactor in square curd blocks and conformer-filler of cheese molds
    In this case, although the two inventions refer to tasks related to the curd, the requested one carries out the whey extraction from the curd, while the compared one refers to the filling of cheese molds.
    Conclusions: As can be seen from the research carried out, none of the documents found solves the problems raised as the proposed invention does.
    DESCRIPTION OF THE INVENTION
    The system for the elaboration of lactic curds object of the present invention is constituted by a series of machines and devices to carry out the necessary procedure for the elaboration of the curd or the curl. The first of the machines is the press, followed by the
    mixer-homogenizer and finally the compactor. These
    machines accompany other products to facilitate the task to
    perform they are: cloth separation combs, filling pipes
    cloths, cooling carts, emptying table, transport carts and drawers. The procedure for carrying out the operation of said system and
    consequent elaboration of the lactic curd, is developed in the
    following stages: a) Pressing. To press the lactic curd, which is the first stage of the procedure, the press has cloths that hang from bars that in turn slide along the racks of said machine. Said cloths, previously separated by the combs, are filled with curd through the filling tubes. The pressing itself is produced through two stainless steel gates located diametrically on opposite sides of the press that are pushed towards the center of the press through pushcarts by four pneumatic cylinders that press the cloths, extracting the serum of the curd. These steel gates are automatically lifted upwards by means of a lifting system to be able to place the cloths in the press and once placed they return to their place to begin pressing. Intercalated between the cloths are some separating plates in order that the pressing is homogeneous. The process of this machine contains three variants, which are: Conventional: This variant works only pneumatically. The cylinders are governed by valves to control the pressing pressure and the dry extract is calculated manually by taking curd samples from each cloth. Automatic pressing system: The process of this variant is automated by means of a touch screen on which an automaton is governed. Pressure and press time are controlled in this way. In this variant, the dry extract is also calculated manually.
    Pressing system and automatic dry extract control: This variant is the most complete system. As in the previous one, the pressing process is automated but also in this version, the dry extract is also calculated automatically, using a load cell system and a liter counter. Any of these variants is valid to continue the procedure.
    b) Cooling. The next step is to cool the lactic curd already pressed into the cloths so that when detached, the curd adhered to the fabric does not remain. This process is carried out by sliding said cloths towards cooling carts that are assembled to the press. This stage is optional, being able to continue the process without cooling the cloths.
    c) Transportation. To continue the process, the curd is emptied from the cloths to transport carts that take the product to the next stages of the procedure. The emptying of the cloths is carried out on an emptying table equipped with a hopper-like holes, under which the transport carts are placed, the lactic curd falling on them.
    d) Homogenization. In said transport carts the lactic curd is driven to the mixing-homogenizing machine which contains a car-elevator-turner, where they enter to empty said curd into the mixing and homogenization cavity. The purpose of this machine is to mix and homogenize the curd to adapt it to one or the other of the following subsequent processes: Rolling or Bag Filling.
    to. Roller. At this stage of the process, by means of an extruder coupled to the above-mentioned mixer-homogenizer, the product is extruded and by means of a cutting system and conveyor belt a roller is ready to mature.
    b. Filling sacks. The aforementioned mixer-homogenizer is coupled with a portioner and a weighing system for the
    filling the bags according to the desired weight. The portioner is a valve-like device that, connected to the load cell that weighs the bag, doses the indicated amount of lactic curd in larger or smaller portions.
    e) Compaction. Once the bags are full, they are introduced into the compactor machine, whose purpose is to compact and empty the lactic curd bags for later storage. The compaction is carried out in a press cavity that presses the bags through a ram operated by pneumatic cylinders and the vacuum is carried out by means of a vacuum pump that extracts the air from the bag. Once filled, compacted and with the vacuum made, the bags are subjected to heat sealing by a heat sealer coupled to the compactor. Said compactor contains two variants, the first one that ejects the curd sacks already pressed to a drawer arranged manually under the pressing cavity and the second variant that adds to the compactor an empty conveyor and empty drawer conveyor. automating the process of entry and exit of drawers. In this machine the vacuum option can be activated, deactivated or regulated in the automation panel as well as the entry and exit of drawers.
    BRIEF DESCRIPTION OF THE DRAWINGS
    For a better understanding of the description, they are accompanied by
    present description some drawings that represent an embodiment
    preference of the present invention.
    Figure 1: Perspective view of the press, in which the pushcarts, the front gate, the laudate curd cloths, the plastic skates on which the pushcarts slide, the hooks where the hangers are hung are visible curd carrier cloths, guides where the hooks and pneumatic cylinders slide.
    Figure 2: Perspective view of the press with the cloth filling tubes and the separating combs of these.
    Figure 3: View of the fabrics, where the bars that support the fabrics and the cloths of desuerar the curd are appreciated.
    Figure 4: View of the hook, where the bars that hold the fabrics hang, the hook, the tongue for the hooking of the bars and the curdled cloth to hang.
    Figure 5: View of the cloth separator plates with their hooks on the bars.
    Figure 6: Perspective view of the trapezoidal carriage for transporting and emptying the curd.
    Figure 7: Perspective view of the mixer-homogenizer with a tilting elevator, where the basket for the coupling of the curdled transport carriage, the pneumatic flipping cylinder and the pneumatic lifting cylinder are appreciated.
    Figure 8: Perspective view of the interior of the kneader homogenized ora with shaft of helical blades in each cradle of dough deposit.
    Figure 9: Perspective view of the mixer-homogenizer where the helical rotor pump for product output and the automatic bag dispenser and weighing system are distinguished, where the platform with load cell to control the weight, the support can be seen for the plastic bag to fill curd, the stainless steel and plastic portioner to dose the curd in small quantities without exceeding the configured weight and the automation cabinet with programming to configure and control the weight of the dosage.
    Figure 10: Plan view of the kneader-homogenizer ora with roller extruder, cutting system and conveyor belt to make roller in different formats.
    Figure 11: Perspective view of the kneader-homogenizer with roller extruder, cutting system and conveyor belt to make roller in different formats. The conveyor belt, the extruder and the cutting system are appreciated.
    Figure 12: Perspective view of the compacts with heat sealing, where the bag heat sealer and the bag entry mouth with curd are appreciated.
    Figure 13: Perspective view of the compactor where drawer entry and exit conveyors are visible.
    Figure 14: Plan view of the compactor.
    Figure 15: Perspective view of the stainless steel case, where the bags filled with curd are frozen.
    Figure 16: Cloth filling pipe, where the product outlet tubes are seen.
    Figure 17: Cloth separator comb
    Figure 18: Perspective view of a cloth emptying table, where the holes are seen as a hopper so that the curd falls to the transport carts that must be placed under it.
    The numerical references that appear in the figures refer to the following constituent elements of the present invention:
    one. Push cart
    2. Gate
    3. Cloth Filling Pipe
    Four. Plastic roller skates
    5. Bars or bar where the cloths of desuerar curd hang
    6. Sliding bar racks
    7. Pneumatic cylinders
    8. Cloth Separation Combs
    9. Cloth desuerar curd
    10. Hitch position
    eleven. Wheel that slides over the frame
    12. Cloth separation plate made of plastic
    13. Transport car
    14. Support to fit in the elevator
    15.Cart for carriage coupling
    16. Pneumatic dump cylinder
    17. Pneumatic lifting cylinder 10 18. Shafts with helical blades
    19. Helical rotor pump
    20 Emptying table
    21. Plastic bag holder
    22. Portionator to dose curd 15 23. Automation cabinet
    24 Bag heat sealer
    25. Bag entry mouth with curd
    26.Stainless steel drawer
    27. Inbound conveyor 20 28. Outbound conveyor
    29. Weighing system
    30 Extruder
    31. Cutting system
    32 Conveyer belt
    DESCRIPTION OF A PREFERRED EMBODIMENT
    A preferred embodiment of the present invention, mentioning the numerical references of the figures, can be based on a series of machines and devices to carry out the necessary procedure for
    30 the elaboration of the curd or the curl. The first of the machines is the press, followed by the mixer-homogenizer and finally the compactor. These machines are accompanied by other products to facilitate the task to be performed: combs (8) for separating cloths
    (9), cloth filling pipes (3) (9), transport carts (13), carriages
    cooling, emptying table (20), and drawers (26).
    The procedure to carry out the operation of said system and consequent elaboration of the lactic curd, is developed in the following stages:
    f) Pressing. To press the lactic curd, which is the first stage of the procedure, the press has cloths (9) that hang from bars (5) that in turn slide along the racks (6) of said machine. Said cloths (9), previously separated by the combs (12), are filled with curd through the filling tubes (3). The pressing itself is produced through stainless steel gates (2) located diametrically on opposite sides of the press that are pushed towards the center of the press through thrust carriages (1) by four pneumatic cylinders (7 ) that press the cloths (9), removing the whey from the curd. These steel gates (2) are automatically lifted upwards by means of a lifting system to be able to place the cloths (9) in the press and once placed they return to their place to begin pressing. Interleaved between the cloths (9) there are separating plates (12) in order that the pressing is homogeneous. The process of this machine contains three variants, which are: Conventional: This variant works only pneumatically. The cylinders are governed by valves to control the pressing pressure and the dry extract is calculated manually by taking curd samples from each cloth. Automatic pressing system: The process of this variant is automated by means of a touch screen on which an automaton is governed. Pressure and press time are controlled in this way. In this variant, the dry extract is also calculated manually.
    Pressing system and automatic dry extract control: This variant is the most complete system. As in the previous one, the pressing process is automated but also in this version, the dry extract is also calculated automatically, using a load cell system and a liter counter. Any of these variants is valid to continue the procedure.
    g) Cooling. The next step is to cool the lactic curd already pressed into the cloths (9) so that when detached, the curd attached to the cloth (9) does not remain. This process is carried out by sliding said cloths (9) towards cooling carts that are assembled to the press. This stage is optional, being able to continue the process without cooling the cloths (9).
    h) Transportation. To continue the process, the curd is emptied from the cloths (9) to transport carts (13) that take the product to the next stages of the procedure. The emptying of the cloths (9) is carried out on an emptying table (20) provided with a hopper-like holes, under which the transport carts (13) are placed, the lactic curd falling on them.
    i) Homogenization. In said transport trolleys (13) the lactic curd is driven to the mixer-homogenizer machine containing a car lift-turner, where they enter to empty said curd into the mixing and homogenization cavity. The purpose of this machine is to mix and homogenize the curd to adapt it to one or the other of the following subsequent processes: Rolling or Bag Filling.
    to. Roller. At this stage of the process, using an extruder
    (30) coupled to the above-mentioned mixer-homogenizer, the product is extruded and by means of a cutting system (31) and conveyor belt (32) a roller is ready to mature.
    b. Filling sacks. The aforementioned mixer-homogenizer is coupled with a portioner (22) and a weighing system (29) for filling the bags according to the desired weight. The portioner (22) is a valve-like device that
    connected to the load cell that weighs the bag, it doses the indicated amount of lactic tissue in larger or smaller portions.
    j) Compaction. Once the bags are full, they are introduced into the compactor machine, whose purpose is to compact and empty the lactic curd bags in 10 for later storage. The compaction is carried out in a press cavity that presses the bags through a ram operated by pneumatic cylinders (7) andThe air in the bag. Once filled, compacted and with vacuum 15 the bags are subjected to heat sealing by one (24) coupled to the compactor. Said compactor contains two variants, the first that ejects the curd sacks already pressed to a drawer arranged manually under the pressing cavity and the second variant that adds to the
    20 compactor one conveyor (27) of empty drawers (26) and another conveyor (28) of full drawers (26) automating the process of entry and exit of drawers (26). In this machine the vacuum option can be activated, deactivated or regulated in the automation panel as well as the entry and exit of drawers (26).
    权利要求:
    Claims (4)
    [1]
    1.-System for the elaboration of lactic curds, comprising a series of machines and devices to carry out the necessary procedure for the elaboration of the lactic curd and the lactic curl, the first of these machines being a press, followed by a mixed mode Pray and finally a compactor, characterized in that these machines are accompanied by devices for the facilitation of the task to be performed, which are: combs (8) for separating cloths (9), pipes (3) for filling cloths (9) , transport carts (13), cooling carts, emptying table (20), and drawers (26).
    [2]
    2. Method for the implementation of the lactic curd making system of the preceding claim, characterized by comprising the following steps:
    a) For pressing the lactic curd, which is the first stage of the procedure, the press has cloths (9) that hang from bars (5) that in turn slide along the racks (6) of the aforementioned machine , said cloths (9), previously separated by combs (12), and being filled with curd through filling tubes (3), the pressing itself being produced through stainless steel gates (2) located diametrically on opposite sides of the press, which are pushed towards the center of the press through a push carriage (1) by four pneumatic cylinders (7) that press the cloths (9), removing the whey from the curd. Interleaved between the cloths (9) there are separating plates (12) in order that the pressing is homogeneous, said pneumatic press being able, in which the cylinders are governed by valves to control the pressing pressure and the extract Dry is calculated manually by taking curd samples from each cloth or automatically, by means of a touch screen on which an automaton is governed or by a load cell system and a liter counter.
    b) The second stage consists in cooling the lactic curd already pressed in the cloths (9), so that when it comes off the curd adhered to the cloth (9) does not remain, this process being carried out by sliding said cloths (9) towards some carriages cooling that are assembled to the press.
    c) In the third stage the curd is emptied from the cloths (9) to transport trolleys (13) that take the product to the following stages of the procedure, the emptying of the cloths (9) being carried out on an emptying table ( 20) equipped with holes like a hopper, under which the transport carts (13) are placed, the lactic curd falling on them.
    d) In the fourth stage, in said transport carts (13) the lactic curd is directed to the mixer-homogenizer machine containing a car lift-turner, where they enter to empty said curd into the mixing and homogenization cavity, the curd being mixed and homogenized to adapt it to one or the other of the following subsequent processes: Rolling or Bag filling.
    to. Roller. In this sub-stage of the process, the product is extruded by means of an extruder (30) coupled to the above-mentioned homogenizing mixer, and by means of a cutting system (31) and conveyor belt (32) a roller ready to mature is released.
    b. Filling sacks. In this second sub-stage, a portioner-homogenizer is connected to a portioner
    (22) and a weighing system (29) for filling the bags according to the desired weight, the portioner (22) being a valve-like device connected to the cell
    The weight of the bag weighs the indicated amount of lactic curd in larger or smaller portions.
    e) In the fifth stage, once the bags are filled, they are introduced into the compacting machine, whose purpose is to compact and empty the lactic curd bags for 5 subsequent storage, making the compaction in a press cavity that presses the bags by means of a ram operated by pneumatic cylinders
    (7) while the vacuum is carried out by means of a vacuum pump that extracts the air that remains in the bag and, once filled, compacted 10 and with the vacuum made, the bags are subjected to heat sealing by a heat sealer ( 24) coupled to the compactor machine, said compactor containing two variants, the first that ejects the curd sacks already pressed to a drawer arranged manually under the pressing cavity and the second variant that adds to the
    A compactor is an input conveyor (27) of empty drawers (26) and another conveyor (28) of full drawers (26) for the entry and exit of drawers (26).
    [3]
    3.-Use of the system and the method of elaboration of lactic curds previously claimed to obtain a food product 20 consisting of a lactic curd curler thus elaborated.
    [4]
    4.-Use of the system and method of preparation of lactic curds previously claimed to obtain a food product consisting of a sack of lactic curd thus prepared.
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    同族专利:
    公开号 | 公开日
    ES2676669B1|2019-04-29|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    ES1057856U|2004-06-15|2004-10-01|Jose Luis Herrera Faldon|Estrainer vertical compactor and forming curd-filler for filling cheese molds. |
    法律状态:
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    优先权:
    申请号 | 申请日 | 专利标题
    ES201700051A|ES2676669B1|2017-01-23|2017-01-23|System and method for the elaboration of lactic curds and their uses|ES201700051A| ES2676669B1|2017-01-23|2017-01-23|System and method for the elaboration of lactic curds and their uses|
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